Kelley's Works in Progress

1989 Cherokee (XJ) & Comanche (MJ) Torque Specs

Source - 1989 Chrysler/MOPAR Factory Service Manual


Chassis System Fastener Application Fastener Size Installation (pound-feet) Installation (pound-inches)
Air Conditioning Fasteners
A/C Compressor & Mounting Bracket Screws M8-1.25 20 pound-feet 240 pound-inches
A/C Compressor & Mounting Bracket Screws M10-1.5 30 pound-feet
A/C Compressor & Mounting Bracket Screws 3/8"-16 30 pound-feet
A/C Compressor Cylinder Head Screws 24 pound-feet
A/C Compressor Magnetic Clutch Nut 27 pound-feet
A/C Evapourator to Receiver Hose Coupling Special 10 pound-feet 120 pound-inches
A/C Compressor Oil Fill Plug 7 pound-feet 84 pound-inches
A/C Compressor Service Valve (Lubricate with Compressor Oil) Special 35 pound-feet
A/C Discharge & Suction Hose Fittings, O-Ring Type Special 24 pound-feet
A/C Heater Housing to Dash Panel Stud Nuts 55 pound-inches
A150 Compressor Mounting Bolts/Nuts 20 pound-feet 240 pound-inches
A150 Compressor Mounting Bracket to Engine Screws 30 pound-feet
A150 Condenser Mounting Screws 55 pound-inches
A150 Receiver/Dryer Screws 33 pound-inches
A242 Compressor Bracket to Engine Screws 25 pound-feet
A242 Condenser Mounting Screws (into Well Nuts) 20 pound-inches
A242 Low Pressure Service Valve Nut 28 pound-feet
A242 Receiver/Dryer Screws 26 pound-inches
Brake Fasteners
Central Brake Pedal Pushrod Bolt/Nut, Inner 100 pound-inches
Central Brake Pedal Pushrod Bolt/Nut, Outer 34 pound-feet
Central Master Cylinder Hardline Fittings 20 pound-feet 240 pound-inches
Central Master Cylinder Mounting Stud Nuts 115 to 220 pound-inches
Central Proportioning Valve Hardline Fitting 15 pound-feet 180 pound-inches
Front Caliper Bracket Anchor Bracket Screw 77 pound-feet
Front Caliper Banjo Bolt 31 pound-feet
Front Caliper Mounting Pin Special 30 pound-feet
Rear Juction Block Mounting Screw 70 pound-inches
Rear Wheel Cylinder Hardline Fitting 11 pound-feet 132 pound-inches
Dana 35 Brake Backing Plate Bolts/Nuts 32 pound-feet
Dana 44 Brake Backing Plate Bolts/Nuts 32 pound-feet
A/T Brake Pedal Pivot Bolt/Nut 20 pound-feet 240 pound-inches
M/T Brake Pedal Pivot Bolt/Nut 26 pound-feet
Chassis Fasteners
Doors Door Check to Door Panel Stud Nuts 7 pound-feet 84 pound-inches
Doors Door Check to A-Pillar Bracket Screw 7 pound-feet 84 pound-inches
Doors Door Hinge Screws 26 pound-feet
Doors Door Latch Screws 7 pound-feet 84 pound-inches
Doors Door Window Channel Screws 5 pound-feet 60 pound-inches
Doors Door Window Glass Stud Nut 4 pound-feet 48 pound-inches
Doors Exterior Door Handle Stud Nut 4 pound-feet 48 pound-inches
Doors Glass Channel Bottom Screw 7 pound-feet 84 pound-inches
Doors Glass Panel Bottom Screw 7 pound-feet 84 pound-inches
Doors Stationary Door Glass Screws 5 pound-feet 60 pound-inches
Doors Vent Windows to Door Screw 1 pound-foot 12 pound-inches
Doors Vent Window Upper Screws 1 pound-foot 12 pound-inches
Doors Window Glass Stud Nut 5 pound-feet 60 pound-inches
Front Clip Fender Screws 76 pound-inches
Front Clip Hood Hinge to Cowl Panel Stud Nuts 23 pound-feet
Front Clip Hood Hinge to Hood Screws 23 pound-feet
Front Clip Hood Lock Assy Attaching Screws 138 pound-inches
Front Clip Hood Lock Striker to Hood Screws 138 pound-inches
Interior Accelerator Pedal Mounting Nuts 3 pound-feet 36 pound-inches
Interior Front Safety Belt Anchor Screws, Upper & Lower 27 pound-feet
Interior Ignition Switch to Steering Column Screws 35 pound-inches
Interior Inside Hood Release Handle to Instrument Panel 78 pound-inches
Interior Key/Lock Cylinder Retaining Screw 40 pound-inches
Interior Rear Safety Belt Anchor Screws 30 pound-feet
Interior Rear Seat Back Pivot Screws 38 pound-feet
Interior Shoulder Belt Anchor Screws 30 pound-feet
Interior Toe Plate to Dash Panel Stud Nuts 6 pound-feet 72 pound-inches
Rear Liftgate Hinge Screws (All) 7 pound-feet 84 pound-inches
Rear Liftgate Hinge Stud Nut 7 pound-feet 84 pound-inches
Rear Liftgate Latch Screws 7 pound-feet 84 pound-inches
Rear Liftgate Striker Screws 22 pound-feet
Rear Liftgate Support Strut Ball Stud Special 5 pound-feet 60 pound-inches
Roofline Luggage Rack Support Screws 28 pound-inches
Towing Drawbar Support Bracket Bolt/Nut M12-1.75 63 pound-feet
Towing Drawbar to Drawbar Bumper Bracket Bolt/Nut M12-1.75 63 pound-feet
Towing Drawbar to Tow Tube Bolt/Nut M12-1.75 63 pound-feet
Towing Hitch Ball to Drawbar Nut 160 pound-feet
Towing Rear Bumper to Rear Bumper Reinforcement Plate Torx Head Bolt/Nut 15 pound-feet 180 pound-inches
Towing Rear Crossmember to Plate Bracket Bolt/Nut 40 pound-feet
Towing T-Bolt Nut M12-1.75 63 pound-feet
Towing Towing Tube to Reinforcement Bolt/Nut 37 pound-feet
MJ Fuel Tank Retaining Strap Nuts (two Straps) 65 pound-inches
MJ Fuel Tank Retaining Strap Nuts (three Straps, Centre) 43 pound-inches
MJ Fuel Tank Retaining Strap Nuts (three Straps, Outer) 65 pound-inches
A150 Rear Crossmember to Frame Sill Screws 65 pound-feet
A150 Rear Crossmember to Frame Sill Stud Nuts 30 pound-feet
A150 Transmission Mount Support Cushion to Bracket Screws 32 pound-feet
M/T Crossmember to Frame Sill Screws 3/8"-16 x 1" 30 pound-feet
XJ Fuel Tank Retaining Strap Nuts 100 pound-inches
Drivetrain Fasteners
Drivetrain Front Bearing Assembly Preload/Axle Stub Shaft Nut M24-1.5 175 pound-feet
Drivetrain Front Bearing Assembly Retaining Screw 75 pound-feet
Drivetrain Universal Joint Strap Screw ¼"-28 x 1" SHCS 14 pound-feet 168 pound-inches
Dana 30 Axle Shift Actuator Screws 101 pound-inches
Dana 30 Differential Carrier Bearing Cap Screw 40 pound-feet
Dana 30 Differential Cover Screw 5/16"-18 x ¾" 20 pound-feet 240 pound-inches
Dana 30 Ring Gear to Differential Carrier Screw 55 pound-feet
Dana 35 Differential Carrier Bearing Cap Screw 57 pound-feet
Dana 35 Differential Cover Fill Plug ½" NPT 25 pound-feet
Dana 35 Differential Cover Screws 5/16"-18 x ¾" 35 pound-feet
Dana 35 Ring Gear to Differential Carrier Screw 55 pound-feet
Dana 44 Differential Carrier Bearing Cap Screws 80 pound-feet
Dana 44 Differential Cover Fill Plug ½" NPT 25 pound-feet
Dana 44 Differential Cover Screws 5/16"-18 X ¾" 35 pound-feet
Dana 44 Ring Gear to Differential Carrier Screws 55 pound-feet
Engine Fasteners
A150 Alternator Adjusting Screw 28 pound-feet
A150 Alternator Mounting Bracket to Cylinder Head Screws 33 pound-feet
A150 Alternator Mounting Bracket to Engine Block Screws 28 pound-feet
A150 Alternator Pivot Bolt/Nut 28 pound-feet
A150 Camshaft Sprocket Screw 80 pound-feet
A150 Connecting Rod Bolt Nuts 33 pound-feet
A150 Crankshaft Main Bearing Cap Screws 80 pound-feet
A150 Cylinder Head Screws (#1-7 & #9-10) 110 pound-feet
A150 Cylinder Head Screw (#8) (Coat with Teflon Paste) 100 pound-feet
A150 Engine Block Oil Galley Plugs 30 pound-feet
A150 Engine Mount Bracket to Engine Block Screw 45 pound-feet
A150 Engine Mount Cushion to Frame Sill 30 pound-feet
A150 Engine Mount Through Bolt/Nut 48 pound-feet
A150 Engine Oil Pump Attaching Screw (Long) 17 pound-feet 204 pound-inches
A150 Engine Oil Pump Attaching Screw (Short) 10 pound-feet 120 pound-inches
A150 Engine Oil Pump Cover Screws 70 pound-inches
A150 Engine Oil Sump Drain Plug 25 pound-feet
A150 Engine Oil Sump Screws ¼"-20 x ½" 7 pound-feet 84 pound-inches
A150 Engine Oil Sump Screws 5/16"-18 x ¾" 11 pound-feet 132 pound-inches
A150 Exhaust Manifold to Downpipe Nuts 23 pound-feet
A150 Fan Shroud Mounting Screws 20 pound-inches
A150 Fuel Pump Mounting Screws 16 pound-feet 192 pound-inches
A150 Harmonic Damper Screw (Lubricate with Engine Oil) 80 pound-feet
A150 Pully to Harmonic Damper Nuts 20 pound-feet 240 pound-inches
A150 Radiator Mounting Screws 55 pound-inches
A150 Rocker Arm Pivot Screw 19 pound-feet 228 pound-inches
A150 Start Motor Mounting Screws 33 pound-feet
A150 Timing Cover to Engine Block Screws 44 pound-inches
A150 Water Pump Mounting Screws 13 pound-feet 156 pound-inches
A242 Alternator Adjusting Screw 28 pound-feet
A242 Alternator Pivot Bolt/Nut 28 pound-feet
A242 Auxiliary Electric Cooling Fan Mounting Screws 3 pound-feet 36 pound-inches
A242 Bellhousing to Engine Screws 28 pound-feet
A242 Camshaft Sprocket Screw 80 pound-feet
A242 Connecting Rod Bolt Nuts 33 pound-feet
A242 Crankshaft Main Bearing Cap Screws 80 pound-feet
A242 Cylinder Head Screws (#1-10 & #12-14) 110 pound-feet
A242 Cylinder Head Screw (#11) (Lubricate with Engine Oil) 100 pound-feet
A242 Engine Oil Pump Attaching Screw (Long) 17 pound-feet 204 pound-inches
A242 Engine Oil Pump Attaching Screw (Short) 10 pound-feet 120 pound-inches
A242 Engine Oil Pump Cover Screws 70 pound-inches
A242 Engine Oil Sump Drain Plug 30 pound-feet
A242 Engine Oil Sump Screws ¼"-20 x ½" 7 pound-feet 84 pound-inches
A242 Engine Oil Sump Screws 5/16"-18 x ¾" 11 pound-feet 132 pound-inches
A242 Exhaust Manifold to Downpipe Nuts 3/8"-16 20 pound-feet 240 pound-inches
A242 Fan Shroud Mounting Screws 3 pound-feet 36 pound-inches
A242 Fuel Rail Mounting Screws 5/16"-18 x ¾" 20 pound-feet 240 pound-inches
A242 Harmonic Damper Screw (Lubricate with Engine Oil) 80 pound-feet
A242 Intake Air Temperature Sensor 3/8" NPT 21 pound-feet
A242 Rocker Arm Pivot Screw 19 pound-feet 228 pound-inches
A242 Spark Plugs Special 28 pound-feet
A242 Start Motor Mounting Screws 33 pound-feet
A242 Timing Cover to Engine Block Screws 62 pound-inches
A242 Valve Cover Screws frac14;"-20 x 1" 55 pound-inches
A242 Water Pump Mounting Screws 13 pound-feet 156 pound-inches
Steering Fasteners
Gear Pitman Arm to Pitman Shaft 185 pound-feet
Hydraulics Power Steering Pressure Hose (to Pump) Special 38 pound-feet
Linkage Drag Link Adjuster Clamp Screw 14 pound-feet 168 pound-inches
Linkage Drag Link to Pitman Arm Stud Nut 60 pound-feet
Linkage Drag Link to Steering Knuckle Stud Nut 35 pound-feet
Linkage Steering Damper to Axle Bracket Bolt/Nut 55 pound-feet
Linkage Steering Damper to Drag Link Stud Nut 35 pound-feet
Linkage Tie Rod Adjuster Clamp Screw 36 pound-feet
Linkage Tie Rod to Steering Knuckle Stud Nut 35 pound-feet
Suspension Fasteners
Front Ball Joint Stud Nuts 100 pound-feet
Front Antiroll Bar Frame Clamp Screw 65 pound-feet
Front Antiroll Bar Link to Axle Nut 70 pound-feet
Front Antiroll Bar to Link Bolt/Nut 27 pound-feet
Front Lower Control Arm at Axle 133 pound-feet
Front Shock Damper Lower Bolt/Nut 14 pound-feet 168 pound-inches
Front Shock Damper Lower Screw 14 pound-feet
Front Shock Damper Upper Stud Nut 8 pound-feet 96 pound-inches
Front Track Bar to Axle Bolt/Nut 74 pound-feet
Front Track Bar to Frame Bracket Stud Nut 62 pound-feet
Front Upper Control Arm at Axle 55 pound-feet
Rear Leaf Spring U-Bolt Nuts 52 pound-feet
Rear Leaf Spring Shackle to Body Bolt/Nut 80 pound-feet
Rear Shock Damper Lower Stud Nut 44 pound-feet
Rear Shock Damper Upper Nut 44 pound-feet
Transfer Case Fasteners
NP242 Case Half Screws 30 pound-feet
NP242 Detent Spring Plug 15 pound-feet 180 pound-inches
NP242 Drain & Fill Plugs 35 pound-feet
NP242 Extension Housing Screws 30 pound-feet
NP242 Front Bearing Retainer Screws 16 pound-feet 192 pound-inches
NP242 Front Output Yoke Nut 110 pound-feet
NP242 Mode Indicator Switch 20 pound-feet 240 pound-inches
NP242 Oil Pump Retaining Screw 14 pound-inches
NP242 Range Lever Nut 22 pound-feet
NP242 Rear Bearing Retainer Screws 30 pound-feet
Transmission Fasteners, Automatic
AW4 Bellhousing to Transmission Case Screws M12-1.75 42 pound-feet
AW4 Bellhousing to Transmission Case Screws M10-1.5 25 pound-feet
AW4 Detent Spring Attaching Screw (to Valve Body) 7 pound-feet 84 pound-inches
AW4 Overdrive Support Screw 19 pound-feet 228 pound-inches
AW4 Park Pawl Bracket Screw 88 pound-inches
AW4 Park Rod Bracket Screws 7 pound-feet 84 pound-inches
AW4 Park/Neutral Safety Switch Adjuster Screw 9 pound-feet 108 pound-inches
AW4 Park/Neutral Safety Switch Collet Nut 61 pound-inches
AW4 Shift Lever Nut 12 pound-feet 144 pound-inches
AW4 Shift Lever Retaining Nut 12 pound-feet 144 pound-inches
AW4 Speed Sensor Bracket Screw 65 pound-inches
AW4 Speedometer Gear Adapter Housing Holddown Screw 175 pound-inches
AW4 Stator Shaft to Oil Pump Screws 7 pound-feet 84 pound-inches
AW4 Throttle Cable Bracket to Transmission Case Screw 7 pound-feet 84 pound-inches
AW4 Transfer Case Adapter/Extension Housing Screws 25 pound-feet
AW4 Transmission Oil Pump to Stator Shaft Screws 88 pound-inches
AW4 Transmission Oil Pump to Transmission Case Screws 17 pound-feet 204 pound-inches
AW4 Transmission Oil Sump Drain Plug 15 pound-feet 180 pound-inches
AW4 Transmission Oil Sump Screw M6-1.0 x 20m/m 65 pound-inches
AW4 Transmission Oil Sump Strainer Screws 7 pound-feet 84 pound-inches
AW4 Valve Body Assembly Screws 56 pound-inches
AW4 Valve Body Mounting Screws 85 pound-inches
AW4 Valve Body Solenoid Electrical Harness Holddown Screws 65 pound-inches
AW4 Valve Body Solenoid Holddown Screws 65 pound-inches
Transmission Fasteners, Manual
AX-5 Bellhousing to Transmission Case Screws 28 pound-feet
AX-5 Clutch Cover Screws 23 pound-feet
AX-5 Clutch Master Cylinder Hardline Fitting ¼" SAE Double Flare 11 pound-feet 132 pound-inches
AX-5 Countergear Locknut 90 pound-feet
AX-5 Countershaft Plug 13 pound-feet 156 pound-inches
AX-5 Drain & Fill Plugs 27 pound-feet
AX-5 Fifth Gear Nut 90 pound-feet
AX-5 Front Bearing Retainer Screws 13 pound-feet 156 pound-inches
AX-5 Lock Ball & Spring Plugs to Intermediate Plate 14 pound-feet 168 pound-inches
AX-5 Oil Level Sensor Plug 13 pound-feet 156 pound-inches
AX-5 Rear Bearing Retainer Screws 13 pound-feet 156 pound-inches
AX-5 Reverse Idler Gear Retaining Screw 13 pound-feet 156 pound-inches
AX-5 Reverse Idler Gear Shaft to Intermediate Plate 13 pound-feet 156 pound-inches
AX-5 Reverse Lamp Switch 27 pound-feet
AX-5 Reverse Pins 20 pound-feet 240 pound-inches
AX-5 Reverse Restrictor Pin to Adapter Housing 13 pound-feet 156 pound-inches
AX-5 Reverse Shift Arm Bracket to Intermediate Plate 13 pound-feet 156 pound-inches
AX-5 Reverse Shift Arm Screw 13 pound-feet 156 pound-inches
AX-5 Shift Arm Lock Plate Setscrew 28 pound-feet
AX-5 Shift Lever Housing to Shift Lever Shaft 27 pound-feet
AX-5 Shift Lever Retainer to Adapter Housing 13 pound-feet 156 pound-inches
AX-5 Shift Lever Shaft to Adapter Housing Plug 13 pound-feet 156 pound-inches
AX-5 Shift Tower Screws 13 pound-feet 156 pound-inches
AX-5 Speedometer Gear Adapter Housing Holddown Screw 100 pound-inches
AX-5 Top Gear Switch 27 pound-feet
AX-5 Transfer Case Adapter/Extension Housing Screws 27 pound-feet
AX-5 Transfer Case Mounting Stud Nuts 3/8"-24 26 pound-feet
BA-10/5 Bearing Retainer Studs 16 pound-feet 192 pound-inches
BA-10/5 Bellhousing to Transmission Case Screws 28 pound-feet
BA-10/5 Case Half Screws M7 11 pound-feet 132 pound-inches
BA-10/5 Clutch Cover Screws 3/8"-16 x 1" 40 pound-feet
BA-10/5 Clutch Master Cylinder Hardline Fitting ¼" SAE Double Flare 190 pound-inches
BA-10/5 Detent Ball Plug 10 pound-feet 120 pound-inches
BA-10/5 Drain & Fill Plugs 20 pound-feet 240 pound-inches
BA-10/5 Front Case Mounting Studs 8 pound-feet 96 pound-inches
BA-10/5 Front Case Screws M8-1.25 15 pound-feet 180 pound-inches
BA-10/5 Front Case Screws M7 11 pound-feet 132 pound-inches
BA-10/5 Front Case to Bellhousing Mounting Stud Nuts 26 pound-feet
BA-10/5 Front Plate Retaining/Bellhousing Mounting Studs 16 pound-feet 192 pound-inches
BA-10/5 Intermediate Case to Front Case Screws 13 pound-feet 156 pound-inches
BA-10/5 Intermediate Case to Rear Case Screws 13 pound-feet 156 pound-inches
BA-10/5 Rear Case Mounting Screws 11 pound-feet 132 pound-inches
BA-10/5 Reverse Gear Retaining Nut 40 pound-feet
BA-10/5 Reverse Lamp Switch 20 pound-feet 240 pound-inches

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