Kelley's Works in Progress

Torque Specs for 1992 XJ & MJ

Source - 1992 MOPAR Factory Service Manual
Chassis System Fastener Application Fastener Size Installation (pound-feet) Installation (pound-inches)
Air Conditioning Fasteners
A/C Compressor Bracket to Engine Screws 25 pound-feet
A/C Compressor Mounting Bolts/Nuts 20 pound-feet 240 pound-inches
A/C Low Pressure Valve Service Nut 28 pound-feet
A150 Condenser to Radiator Screws 55 pound-inches
Brake Fasteners
ABS Acceleration Sensor Braket Screws 13 to 18 pound-feet 156 to 216 pound-inches
ABS Acceleration Sensor Mounting Screws 71 to 83 pound-feet
ABS ECU Bracket Stud Nuts 85 to 125 pound-inches
ABS ECU Electrical Connector Screw 85 to 125 pound-inches
ABS ECU Mounting Screws 75 to 115 pound-inches
ABS HCU Hardline Fittings Special 160 to 200 pound-inches
ABS HCU Mounting Bracket Bolts/Nuts 92 to 112 pound-inches
ABS Wheel Speed Sensor Adjusting Screw 11 pound-feet 132 pound-inches
Central Brake Master Cylinder Hardline Fittings Special 15 pound-feet 180 pound-inches
Central Brake Master Cylinder Mounting Stud Nuts 150 to 200 pound-inches
Central Brake Proportioning Valve Hardline Fittings 160 to 210 pound-inches
Central Brake Vacuum Booster Mounting Stud Nuts 30 pound-feet
Front Brake Hose to Hardline Fitting Special 130 to 160 pound-inches
Front Brake Caliper Banjo Bolt Special 18 to 28 pound-feet
Rear Brake Wheel Cylinder Hardline Fittings Special 160 pound-inches
Rear Brake Wheel Cylinder Mounting Screws 6 to 13 pound-feet 72 to 156 pound-inches
Rear Rear Brake Hose Distribution Block Screw 60 to 80 pound-inches
8.25" Brake Backing Plate Bolts/Nuts 48 pound-feet
Dana 35 Brake Backing Plate Bolts/Nuts 32 pound-feet
Dana 44 Brake Backing Plate Bolts/Nuts 45 pound-feet
Dana 44 Brake Wheel Cylinder Mounting Screws 130 to 230 pound-inches
2WD Brake Caliper Mounting Pins Special 25 to 35 pound-feet
2WD Caliper Anchor Bracket Screws 77 pound-feet
4WD Brake Caliper Mounting Pins Special 7 to 15 pound-feet 84 to 180 pound-inches
M/T Brake Pedal Pivot Bolt Nut 20 pound-feet 240 pound-inches
A/T Brake Pedal Pivot Bolt Nut 26 pound-feet
MJ Park Brake Pedal Assembly Bolts/Nuts 16 pound-feet 192 pound-inches
Chassis Fasteners
Front Clip Front Wheel Bearing Assembly Retainer Screws 75 pound-feet
Interior Ignition Switch to Steering Column Screws 35 pound-inches
Interior Toe Plate to Dash Panel Stud Nuts 66 pound-inches
Interior Accelerator Pedal Bracket Mounting Nuts 3 pound-feet 36 pound-inches
Undercar Catalytic Converter Flange Nuts 3/8"-16 25 pound-feet
Undercar Crossmember to Frame Sill 30 pound-feet
XJ Fuel Tank Mounting Strap Nuts 100 pound-inches
A150 Radiator Mounting Screws 55 pound-inches
A242 Auxiliary Electric Cooling Fan Mounting Screws 3 pound-feet 36 pound-inches
A242, A/T Auxiliary Transmission Fluid Cooler Mounting Screws 18 pound-inches
MJ Fuel Tank Mounting Strap Nut, Three Straps, Centre Strap 12 pound-feet 144 pound-inches
MJ Fuel Tank Mounting Strap Nut, Three Straps, Outer Strap 43 pound-inches
MJ Fuel Tank Mounting Strap Nut, Two Straps 65 pound-inches
Drivetrain Fasteners
8.25" Differential Carrier Bearing Cap Screw 100 pound-feet
8.25" Ring Gear to Differential Carrier Screw 70 pound-feet
8.25" Pinion Yoke Nut (Minimum Torque) 210 pound-feet
Dana 30 Axle Shaft Nut 175 pound-feet
Dana 30 Differential Carrier Bearing Cap Screw 57 pound-feet
Dana 30 Pinion Yoke Nut 200 pound-feet
Dana 30 Ring Gear to Differential Carrier Screw 55 pound-feet
Dana 35 Differential Carrier Bearing Cap Screw 57 pound-feet
Dana 35 Pinion Yoke Nut 200 pound-feet
Dana 35 Ring Gear to Differential Carrier Screw 55 pound-feet
Dana 44 Differential Carrier Bearing Cap Screw 80 pound-feet
Dana 44 Pinion Yoke Nut 200 pound-feet
Dana 44 Ring Gear to Differential Carrier Screw 55 pound-feet
Drivetrain Universal Joint Strap Screws ¼"-28 x 1" 170 pound-feet
Engine Fasteners
A150 Alternator Mounting Bracket to Cylinder Head Screws 33 pound-feet
A150 Alternator Mounting Bracket to Engine Block Screws 28 pound-feet
A150 Bellhousing to Engine Block Screws 28 pound-feet
A150 Camshaft Sprocket Screw 80 pound-feet
A150 Connecting Rod Bolt Nuts 33 pound-feet
A150 Crankshaft Main Bearing Cap Screws 80 pound-feet
A150 Cylinder Head Screws (#1-7 & #9-10) 110 pound-feet
A150 Cylinder Head Screw (#8) (Coat with Teflon Paste) 100 pound-feet
A150 Engine Block Heater Nut 16 pound-inches
A150 Engine Mount Cushion to Frame Sill 30 pound-feet
A150 Engine Mount Support Bracket Screws 45 pound-feet
A150 Engine Mount Through Bolt 48 pound-feet
A150 Engine Oil Galley Pipe Plug 30 pound-feet
A150 Engine Oil Sump Pan Drain Plug 30 pound-feet
A150 Engine Oil Sump Pan Screws ¼"-20 x ¾" 114 pound-inches
A150 Engine Oil Sump Pan Screws 5/16"-18 x ¾" 13 pound-feet 156 pound-inches
A150 Exhaust Manifold Screw (#1) 30 pound-feet
A150 Exhaust Manifold Screw (#2-5) 23 pound-feet
A150 Exhaust Manifold Screw (#6-7) 23 pound-feet
A150 Exhaust Manifold to Downpipe Nut 3/8"-16 20 pound-feet 240 pound-feet
A150 Fan Shroud Mounting Screws 20 pound-inches
A150 Flexplate Mounting Screws 50 pound-feet
A150 Harmonic Damper Screw (Lubricate with Engine Oil) 80 pound-feet
A150 Intake Manifold Screw #1 30 pound-feet
A150 Oil Pump Attaching Screw (Long) 17 pound-feet 204 pound-inches
A150 Oil Pump Attaching Screw (Short) 10 pound-feet 120 pound-inches
A150 Oil Pump Cover Screws 70 pound-inches
A150 Rocker Arm Pivot Screw 21 pound-feet
A150 Spark Plugs Special 27 pound-feet
A150 Start Motor Mounting Screws 33 pound-feet
A150 Timing Chain Cover to Engine Block Screws 5 pound-feet 60 pound-inches
A150 Valve Cover Screws ¼"-20 x ¾" 85 pound-inches
A242 Camshaft Sprocket Screw 80 pound-feet
A242 Combination Manifold Screws (#1-5 & #8-13) 3/8"-16 x 1½" 24 pound-feet
A242 Combination Manifold Stud Nuts (#6 & #7) 3/8"-24 17 pound-feet 204 pound-inches
A242 Connecting Rod Bolt Nuts 33 pound-feet
A242 Crankshaft Main Bearing Cap Screws 80 pound-feet
A242 Cylinder Head Screws (#1-10 & #12-14) 110 pound-feet
A242 Cylinder Head Screw (#11) (Coat with Teflon Paste) 100 pound-feet
A242 Engine Mount Bracket Screws 45 pound-feet
A242 Engine Mount Through Bolt/Nut 48 pound-feet
A242 Engine Mount to Frame Sill Screw 30 pound-feet
A242 Engine Oil Galley Pipe Plug 30 pound-feet
A242 Engine Oil Pump Attaching Screw, Long 17 pound-feet 204 pound-inches
A242 Engine Oil Pump Attaching Screw, Short 10 pound-feet 120 pound-inches
A242 Engine Oil Pump Cover Screws 70 pound-inches
A242 Engine Oil Sump Pan Drain Plug 30 pound-feet
A242 Engine Oil Sump Pan Screws ¼"-20 x ¾" 114 pound-inches
A242 Engine Oil Sump Pan Screws 5/16"-18 x ¾" 13 pound-feet 156 pound-inches
A242 Exhaust Manifold to Downpipe Nuts 20 pound-feet 240 pound-inches
A242 Fan Shroud Mounting Screws 31 pound-inches
A242 Harmonic Damper Screw (Lube with Engine Oil) ½"-20 80 pound-feet
A242 Rocker Arm Pivot Screw 21 pound-feet
A242 Spark Plugs Special 27 pound-feet
A242 Start Motor Mounting Screws 33 pound-feet
A242 Timing Cover to Engine Block Screws 5 pound-feet 60 pound-inches
A242 Valve Cover Screws ¼"-20 x ¾" 85 pound-inches
All Alternator Adjuster Screw 18 pound-feet 216 pound-inches
All Alternator Pivot Bolt/Nut 28 pound-feet
All Engine Block Heater Nut 32 pound-inches
All Engine Coolant Temperature Sensor 21 pound-feet
All Fan Blade Assembly to Viscous Clutch Screws 5/16"-18 x ½" 18 pound-feet 216 pound-inches
All Fuel Filter Retaining Strap Screw 106 pound-inches
All Fuel Line Hardline Flare Nut 18 pound-feet 216 pound-inches
All Fuel Rail Mounting Screw 20 pound-feet 240 pound-inches
All HEGO (Heated Exhaust Gas Oxygen) Sensor Special 23 pound-feet
All Intake Manifold Air Temperature Sensor 20 pound-feet
All Catalytic Converter to Muffler Nuts 45 pound-feet
All Powertrain Control Module Electrical Connector Screw Special 35 puond-inches
All Powertrain Control Module Mounting Screws 9 pound-inches
All Rear Tailpipe Clamp Nuts 10 pound-feet 120 pound-inches
All Thermostat Housing Screws 22 pound-feet
All Throttle Body Mounting Screws 9 pound-feet 108 pound-inches
All Viscous Clutch to Pully Hub Nuts 20 pound-feet 240 pound-inches
All Water Pump Mounting Screws 22 pound-feet
Steering Fasteners
Column Steering Column Bracket Support Plate 15 pound-feet 180 pound-inches
Column Steering Column Bracket to Panel Support Nuts 22 pound-feet
Column Steering Intermediate Shaft Pinch Screws 33 pound-feet
Column Steering Wheel Nut 25 pound-feet
Gear Pitman Arm to Pitman Shaft Nut 185 pound-feet
Gear Steering Gear Adjustment Cap Locknut Special 80 pound-feet
Gear Steering Gear Mounting Screws 70 pound-feet
Gear Steering Gear Rack Piston End Plug 50 pound-feet
Hydraulics Power Steering Pump Pressure Hose Nut Special 38 pound-feet
Linkage Adjustment Sleeve Clamp Screw 36 pound-feet
Linkage Drag Link to Pitman Arm Stud Nut 60 pound-feet
Linkage Tie Rod Adjuster Clamp Screw 22 pound-feet
Linkage Tie Rod End to Drag Link Stud Nut 35 pound-feet
Linkage Tie Rod End to Steering Knuckle Stud Nut 55 pound-feet
Pump Power Steering Pump Adjustment Slot Locknuts 28 pound-feet
Pump Power Steering Pump Bracket to Engine Screws 33 pound-feet
Pump Power Steering Pump Bracket to Pump Bolts/Nuts 30 pound-feet
Pump Power Steering Pump Flow Control Valve to Pump Body 55 pound-feet
Pump Power Steering Rear Pump Bracket to Pump Bolts/Nuts 20 pound-feet
Suspension Fasteners
Front Antiroll Bar Frame Clamp Screw 55 pound-feet
Front Antiroll Bar Link Bracket Nut 70 pound-feet
Front Antiroll Bar Link Nut 27 pound-feet
Front Ball Joint Stud Nuts 75 pound-feet
Front Lower Control Arm Nuts 133 pound-feet
Front Shock Damper Lower Screws 14 pound-feet 168 pound-inches
Front Shock Damper Upper Nut 8 pound-feet 96 pound-inches
Front Track Bar Bolt/Nut, at Axle 74 pound-feet
Front Track Bar Bolt/Nut, at Frame 63 pound-feet
Front Upper Control Arm Bolt/Nut, at Axle 55 pound-feet
Front Upper Control Arm Bolt/Nut, at Frame 66 pound-feet
Rear Leaf Spring Shackle Bolt/Nut 65 pound-feet
Rear Lear Spring to Body Bolt/Nut 65 pound-feet
Rear Shock Damper Lower Nut 44 pound-feet
Rear Shock Damper Upper Screw 15 pound-feet 180 pound-inches
MJ Leaf Spring U-Bolt Nuts 100 pound-feet
XJ Leaf Spring U-Bolt Nuts 52 pound-feet
Transfer Case Fasteners
NP231 Case Half Screws 30 pound-feet
NP231 Detent Retainer Screw 15 pound-feet 180 pound-inches
NP231 Drain & Fill Plugs 35 pound-feet
NP231 Extension Housing Screws 30 pound-feet
NP231 Front Bearing Retainer Screws 16 pound-feet 192 pound-inches
NP231 Front Output Yoke Nut 110 pound-feet
NP231 Oil Pump Retaining Screw 14 pound-inches
NP231 Range Lever Nut 22 pound-feet
NP231 Rear Bearing Retainer Screws 18 pound-feet 216 pound-inches
NP231 Vacuum Mode Indicator Switch Special 20 pound-feet 240 pound-inches
NP242 Case Half Screws 30 pound-feet
NP242 Detent Spring Cover 15 pound-feet 180 pound-inches
NP242 Drain & Fill Plugs 35 pound-feet
NP242 Extension Housing Screw 30 pound-feet
NP242 Front Bearing Retainer Screw 16 pound-feet 192 pound-inches
NP242 Front Output Yoke Nut 110 pound-feet
NP242 Mode Indicator Switch 20 pound-feet 240 pound-inches
NP242 Oil Pump Retaining Screw 14 pound-inches
NP242 Rear Bearing Retainer Screw 30 pound-feet
NP242 Shift Lever Retaining Nut 22 pound-feet
Transmission, Automatic Fasteners
AW4 Bellhousing to Transmission Case Screw M10 28 pound-feet
AW4 Bellhousing to Transmission Case Screw M12 42 pound-feet
AW4 Detent Spring Screw 80 to 96 pound-inches
AW4 Extension Housing Screw 25 pound-feet
AW4 Neutral Safety Switch Adjuster Screw 9 pound-feet 108 pound-inches
AW4 Neutral Safety Switch Collet Nut 61 pound-inches
AW4 Overdrive Support Screw 18 to 20 pound-feet 216 to 240 pound-inches
AW4 Park Pawl Bracket Screw 88 pound-inches
AW4 Shift Lever Nut 12 pound-feet 144 pound-inches
AW4 Solenoid Harness Holddown Clamp Screw 65 pound-inches
AW4 Speed Sensor Screw 65 pound-inches
AW4 Speedometer Gear Housing Screw 175 pound-inches
AW4 Transmission Mount Stud Nuts 55 pound-feet
AW4 Transmission Oil Pump Screw, to Case 16 to 18 pound-feet 192 to 216 pound-inches
AW4 Transmission Oil Pump Screw, to Stator Shaft 88 pound-inches
AW4 Transmission Oil Sump Drain Plug 15 pound-feet 180 pound-inches
AW4 Transmission Oil Sump Pan Screw M6-1.0 x 20m/m 65 pound-inches
AW4 Transmission Oil Sump Strainer Screw 88 pound-inches
AW4 Transmission Valve Body Assembly Screws 54 to 58 pound-inches
AW4 Transmission Valve Body Screws, to Case 88 pound-inches
32RH Adapter Housing to Transmission Case Screws 50 pound-feet
32RH Flexplate Mounting Screws 150 pound-inches
32RH Front Lever Band Pin Access Plug 150 pound-inches
32RH Governor Body to Park Gear Screws 95 pound-inches
32RH Kickdown Band Adjuster Screw Locknut 30 pound-feet
32RH Low/Reverse Band Adjusting Screw Locknut 25 pound-feet
32RH Neutral Safety Switch 25 pound-feet
32RH Overrunning Clutch Cam Screws 100 pound-inches
32RH Overrunning Clutch Cam Setscrew 3 pound-feet 36 pound-inches
32RH Reaction Shaft Support Screws 175 pound-inches
32RH Speedometer Adapter Clamp Screw 100 pound-inches
32RH Transmission Cooler Line Fittings Special 155 pound-inches
32RH Transmission Cooler Line Flare Nuts Special 7 pound-feet 84 pound-inches
32RH Transmission Mount to Transmission Case Screw 100 pound-inches
32RH Transmission Oil Sump Pan Screw 150 pound-inches
32RH Transmission Pressure Test Port Plugs 10 pound-feet 120 pound-inches
32RH Transmission Solenoid Wiring Holddown Clamp Screw 150 pound-inches
32RH Transmission Valve Body Assembly Screws 105 pound-inches
32RH Transmission Valve Body to Transmission Case Screws 105 pound-inches
A150 Transmission Mount Bracket Stud Nuts 55 pound-feet
Transmission, Manual Fasteners
AX-4/AX-5 Adapter Housing to Transmission Case Screws 27 pound-feet
AX-4/AX-5 Bellhousing to Transmission Case Screw 27 pound-feet
AX-4/AX-5 Clutch Cover Screws 23 pound-feet
AX-4/AX-5 Clutch Master Cylinder Hydraulic Fitting 11 pound-feet 132 pound-inches
AX-4/AX-5 Counter Gear Locknut 90 pound-feet
AX-4/AX-5 Drain & Fill Plugs 27 pound-feet
AX-4/AX-5 Front Bearing Retainer to Transmission Case Screws 13 pound-feet 156 pound-inches
AX-4/AX-5 Lock Ball Spring Plug 14 pound-feet 168 pound-inches
AX-4/AX-5 Oil Level Sensor Plug 13 pound-feet 156 pound-inches
AX-4/AX-5 Rear Bearing Retainer to Intermediate Plate 13 pound-feet 156 pound-inches
AX-4/AX-5 Reverse Idler Gear to Intermediate Plate 13 pound-feet 156 pound-inches
AX-4/AX-5 Reverse Lamp Switch 27 pound-feet
AX-4/AX-5 Reverse Restrictor Pin to Adapter Housing 27 pound-feet
AX-4/AX-5 Reverse Shift Bracket to Intermediate Plate 13 pound-feet 156 pound-inches
AX-4/AX-5 Shift Lever Housing to Shift Shaft 27 pound-feet
AX-4/AX-5 Shift Lever Plug to Adapter Housing 13 pound-feet
AX-4/AX-5 Shift Lever Retainer to Adapter Housing 13 pound-feet 156 pound-inches
AX-4/AX-5 Top Gear Switch 19 to 35 pound-feet
AX-4/AX-5 Transmission Mount Bracket Stud Nuts 34 pound-feet
AX-15 Bellhouing to Transmission Case Screws 28 pound-feet
AX-15 Clutch Cover Screws 40 pound-feet
AX-15 Clutch Master Cylinder Hydraulic Fitting Special 190 pound-inches
AX-15 Front Bearing Retainer to Transmission Case 12 pound-feet 144 pound-inches
AX-15 Gear Case to Adapter Housing Screws 27 pound-feet
AX-15 Interlock & Detent Ball Plug 14 pound-feet 168 pound-inches
AX-15 Rear Bearing Retainer to Intermediate Plate 13 pound-feet 156 pound-inches
AX-15 Restrictor Pins 14 pound-feet 168 pound-inches
AX-15 Reverse Lamp Switch 27 pound-feet
AX-15 Reverse Shift Arm Bracket Screws 13 pound-feet 156 pound-inches
AX-15 Shift Arm Setscrew 28 pound-feet
AX-15 Shift Fork Setscrews 15 pound-feet 180 pound-inches
AX-15 Shift Tower Screws 13 pound-feet 156 pound-inches
AX-15 Transmission Fill & Drain Plugs 27 pound-feet
AX-15 Transmission Mount Stud Nuts 34 pound-feet
M/T Clutch Master Cylinder Mounting Stud Nuts 19 pound-fet 228 pound-inches
M/T Clutch Slave Cylinder/Bearing Hydraulic Fitting Special 11 pound-feet 132 pound-inches


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