Kelley's Works in Progress

New Process 207 Transfer case Torque Specs

Here are torque specifications for the New Process 297 transfer case. If you're rebuilding it, keep this list handy...

Bolt Item Bolt Size "Install To" Torque "Service To" Torque
Bolt Locking Plate to Transfer Case --- 25 pound-feet 20-30 pound-feet
Drain & Fill Plugs --- 35 pound-feet 30-40 pound-feet
Front Output Shaft Yoke Nut --- 110 pound-feet Replace when Removed
Rear Output Extension Housing --- 22 pound-feet 20-25 pound-feet
Rear Retainer Bolt --- 18 pound-feet 15-20 pound-feet
Shift Lever Adjusting Bolt --- 30 pound-feet 25-35 pound-feet
Shift Lever Nut --- 18 pound-feet 15-20 pound-feet
Shift Lever Pivot Bolt --- 96 pound-feet 89-103 pound-feet
Transfer Case Adapter to Transfer Case --- 24 pound-feet 19-30 pound-feet
Transfer Case Shift Bracket --- 55 pound-feet 47-62 pound-feet
Universal Joint Strap Bolts --- 170 pound-inches 140-200 pound-inches


--- = No Data Avaialable Yet

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