Kelley's Works in Progress

New Process 242 Transfer Case Torque Specs

Here are all the NP242 torque specs I've found so far...

Bolt Item Bolt Size "Install to" torque "Service Recheck" torque
Case Half Bolts --- 30 pound-feet 26-34 pound-feet
Detent Plug --- 15 pound-feet 12-18 pound-feet
Drain & Fill Plugs --- 35 pound-feet 30-40 pound-feet
Front Bearing Retainer --- 16 pound-feet 12-20 pound-feet
Front Output Yoke Nut --- 110 pound-feet Replace when Removed
Rear Output Shaft Housing --- 30 pound-feet 26-34 pound-feet
Oil Pump Mounting --- 14 pound-inches 12-15 pound-inches
Range Lever Nut --- 22 pound-inches 20-25 pound-inches
Rear Retainer Bolt --- 30 pound-feet 26-34 pound-feet
Vacuum Switch --- 15-25 pound-feet ---
Electric Mode Indicator Switch --- 20 pound-feet ---
--- = No Data Available Yet

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